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Manufacturers, Exporters and Suppliers of INNOVA BW 340 – Filming & Neutralising Amine-Based Treatment for High Pressure Boiler Systems in Bawal

Filming and Neutralising Amine based High Pressure Boiler Water Treatment (INNOVA BW 340)
High Pressure Boiler Water Treatment (INNOVA BW 340) in Bawal

Filming and Neutralising Amine based High Pressure Boiler Water Treatment (INNOVA BW 340) in Bawal

Innova Corporate (India) offers High Pressure Boiler Water Treatment 340 – a volatile oxygen scavenger and pH adjuster blend for high-pressure boilers (40-100 bar/580-1450 psi) used in Bawal's steel re-rolling mills (cogeneration), large automotive plants, and paper mills (if any). At high pressures, solid water treatment chemicals (phosphates, polymers) can cause carryover and turbine blade deposition. Therefore, HP-340 uses volatile amines (diethylhydroxylamine – DEHA, or carbohydrazide) and neutralizing amines (cyclohexylamine, morpholine, or AMP) that remain soluble in steam and protect the entire steam-condensate circuit. The product removes dissolved oxygen (<5 ppb residual) and raises condensate pH to 8.5-9.2, preventing carbonic acid corrosion. For Bawal's captive power boilers in large steel re-rolling mills (steam for processing plus electricity), this treatment ensures no scaling or corrosion in superheaters, steam lines, and turbines. It is supplied as a clear liquid (20-40% active) for direct injection into the deaerator storage tank or feedwater line. Dosage: 10-100 ppb (as active oxygen scavenger) based on feed water flow. It also acts as a metal passivator by forming a magnetite layer. For Bawal's high-pressure boilers using demineralized water (RO permeate) – which is corrosive due to low conductivity – HP-340 is essential. The product is non-toxic and safe (unlike hydrazine). We provide on-line dissolved oxygen meters (electrochemical or optical) and DEHA test kits (colorimetric) to control dosing. Available in 200L drums, 1000L IBCs. Technical support includes boiler water chemistry audit (cation conductivity, silica, iron, copper).

A novel combination product for protecting the entire system, it effectively controls oxygen-induced corrosion in the feed line and boiler, as well as corrosion induced by oxygen and carbon dioxide in condensate for Bawal based installations. While designed for high-pressure systems, it remains highly applicable to low and medium pressure setups within the region's diverse manufacturing sector.

Essentially an alternative to hydrazine in the "zero solids" approach to oxygen scavenging, it requires minimum alteration to existing dosing arrangements in local facilities. It is less toxic than hydrazine and reacts faster with oxygen. Importantly for Bawal industries, it does not produce ammonia, making it non-corrosive to copper and its alloys found in various processing machinery.

Application:

    For convenience the three integral parts of the system boiler system are considered separately.

Application Methodology:

    For convenience the three integral parts of the system boiler system are considered separately.

Compatibility:

    INNOVA BW 340 is compatible with most chemicals used in total boiler water treatment programs.

Handling:

    Avoid contact with eyes or prolonged contact with skin. Do not take internally. In case of contact with skin, wash with plenty of water. In case of contact with eyes, flush with plenty of water for at least 10 to 15 minutes and seek immediate medical attention. Remove contaminated clothing and in severe cases seek immediate medical attention. Wear gloves and goggles wherever appropriate.

All Vapour Technology:

  • Strong reducing properties
  • Rapid reaction rate with oxygen
  • Volatility
  • Broad spectrum vapour/liquid distribution ratio
  • Low conductivity in aqueous solutions.
  • Low toxicity.
  • A total solution for boiler protection.

Feed System:

    Because of its strong reducing properties INNOVA BW 340 converts red brown ferric oxide to the more desirable ferroso-ferric oxide (magnetite), its reaction rate with oxygen is faster than that of catalysed hydrazine, an important factor relative to feed water flow rate for greater protection to the whole system.

The Boiler:

    As well as its strong reducing properties and rapid reaction rate with oxygen, INNOVA BW 340 does not significantly contribute to dissolved solids in the boiler water. It may, therefore, be used as an alternative to hydrazine for high pressure installation or wherever the zero solids approach is called for.

Condensate System:

    In addition to the properties already considered, the volatility of INNOVA BW 340 is such that any product remaining unreacted in the boiler, is available in the system to react with oxygen in the condensate. The broad spectrum distribution ration ensures its uniform availability throughout the entire condensate system. As reaction products do not include ammonia and or ammonia releasing chemicals, copper and its alloys are not attacked.

Availability & Selection:

    All Vapour Technology (AVT) is applicable to the majority of steam boiler systems as well as pressurised hot water systems which demand a zero solids approach. However, systems differ greatly not only in terms of size and complexity, but also in terms of pressure. In order that maximum benefits can be achieved from AV Technology in virtually any system, the products based on zero solids approach, INNOVA BW 340 have been introduced.

Packing:

    INNOVA BW 340 is available in 25kgs, 50 kgs & 200 kgs drums.