Innova Corporate (India) offers specialized Closed System Treatment Chemicals for chilled water loops, heating systems (hot water loops), engine jackets, hydraulic systems, closed-circuit cooling towers, and process closed loops across Gujarat's industrial and commercial facilities. Closed systems differ significantly from open systems because they operate with minimal water loss (typically 1-5% per year in well-maintained systems, zero loss in ideal systems), meaning treatment chemicals remain in the system for extended periods (1-3 years between water changes or 5-10 years in well-maintained sealed systems). The primary challenges in closed systems are corrosion (from dissolved oxygen ingress through leaks or expansion tanks, galvanic effects from mixed metals, and MIC - microbiologically influenced corrosion), biofouling (in stagnant or low-flow areas, dead legs, and low-velocity zones), and deposit formation (from corrosion products, debris, and make-up water impurities). Scale is generally not an issue unless significant make-up water (10-20% or more per year) is added due to system leaks - in which case scale inhibitors must be included in the treatment program. Our Closed System Treatment products include Corrosion Inhibitor Blends (molybdate/nitrite, azole-based, phosphate-based, borate-based, or silicate-based depending on metallurgy, water chemistry, and operating conditions) for protecting mild steel, cast iron, copper, brass, aluminum, admiralty brass, and stainless steel in closed systems; Closed Loop Biocides (non-oxidizing, long-residence-time compatible - glutaraldehyde, isothiazolinones, quaternary ammonium compounds, THPS) for preventing biofouling, biofilm formation, and MIC (microbiologically influenced corrosion) in closed systems; Antifreeze and Corrosion Inhibitor Combinations (ethylene glycol or propylene glycol based with corrosion inhibitors) for systems requiring freeze protection - for Gujarat's cooler regions (Ahmedabad, Vadodara, Rajkot can occasionally see near-freezing temperatures in winter) or for systems located in unheated buildings, outdoor piping, and chiller plant rooms; System Cleaners and Flushing Agents (alkaline cleaners, acidic cleaners, neutral cleaners, chelating agents, dispersants) for pre-treatment (removing oil, grease, mill scale, preservatives, and construction debris from new systems) or after system contamination (process leaks, microbial blooms, corrosion upsets); Dispersants (polyacrylates, polymaleates, copolymers) for keeping corrosion products (iron oxide, copper oxide), suspended solids, and debris in suspension for removal through blowdown or filtration; and Oxygen Scavengers (sulfite, hydrazine, carbohydrazide, DEHA) for closed systems with oxygen ingress - removing dissolved oxygen to prevent pitting corrosion. Our products are specifically formulated for Gujarat's varying water quality - from Narmada river water (moderate TDS 300-600 ppm, moderate hardness 150-250 ppm) to groundwater (TDS 1000-5000 ppm, high hardness, high silica, high chlorides, high sulfates, in North Gujarat high fluoride) to treated demineralized or RO water (aggressive, corrosive due to low TDS, low alkalinity, low hardness - requiring different chemistry). Key applications include chillers in commercial buildings (Ahmedabad, Gandhinagar, Surat, Vadodara - office towers, hotels, hospitals, shopping malls, IT parks), process cooling loops in chemical plants (Ankleshwar, Vapi, Dahej - reactor cooling, condenser cooling, distillation column condensing), HVAC systems in pharmaceutical clean rooms (Ahmedabad - Vatva, Ankleshwar - critical for GMP compliance, temperature/humidity control), process cooling in textile mills (Surat - yarn conditioning, machine cooling), refinery closed loops (Jamnagar, Vadodara - seal cooling, instrument air cooling, sample coolers), automobile plant cooling systems (Sanand, Halol - welding robot cooling, paint shop robot cooling, machine tool cooling), hydraulic systems in engineering units (Rajkot - presses, injection molding machines, die casting machines), plastic injection molding machine cooling (Ahmedabad, Rajkot, Vapi), and heating systems (hot water loops) in industrial plants. Our Closed System Treatment chemicals are liquid, easy to dose via chemical pot feeder, quill injection, or direct addition, and require quarterly or bi-annual testing (pH, conductivity, inhibitor levels, molybdate/nitrite/phosphate concentration, microbiological testing) to maintain proper chemical levels. Our technical team provides system water testing, corrosion coupon analysis, biofilm monitoring, and treatment program optimization. By using our products, Gujarat facilities can achieve extended closed system life (10-20 years without major corrosion issues), reduced maintenance costs (50-70% reduction), prevention of costly leaks (avoiding production downtime, refrigerant loss, water damage), reliable cooling or heating performance (maintaining design temperatures), reduced energy consumption (5-10% savings - no scale or corrosion affecting heat transfer), reduced bacterial growth (Legionella, Pseudomonas - critical for healthcare, pharmaceutical, and HVAC systems), and compliance with GMP (pharmaceutical), GPCB environmental, and ASHRAE (HVAC) standards.
INNOVA CW 000 controls corrosion of piping, valves, pumps and heat exchangers by producing a protective film on all exposed metal surfaces - iron, steel, copper, copper alloys, aluminum and brass. It also prevents deposition of copper on ferrous surfaces by chelating any copper which might be introduced with the make up. This eliminates the possibility of attack caused when the copper deposits on steel to form galvanic cells.
It works effectively over a wide range of conditions, such as in systems of multi-metal construction, where oxygen content is high or where flow is low. In previously untreated systems, INNOVA CW 000 may have a mild dispersing or sloughing action on existing deposits and corrosion products. To prevent trouble which can be caused by this debris, we recommend our INNOVA CW 000 closed system cleaners before beginning the treatment.
Controls corrosion of both ferrous and non-ferrous metals. Buffering agent automatically adjusts pH at the preferred level. Does not adversely affect pump glands, rubber hose, water seals and valve Packing. Does not contain chromate.Being pre-formulated in liquid form product eliminates the hassles of mixing dry chemicals. Insures good heat transfer and reduces maintenance and operating costs.
Initially about 1.0 kg of INNOVA CW 000 is recommended per m3 of water holding capacity. Any leakage through the system should be compensated with additional quantity of product proportionate to the make up requirement. INNOVA CW 000 Corrosion inhibitor may be fed into the system directly from the container without any dilution.
Tacelene Chem 5000 is available in 25 kgs, 50 kgs & 200 kgs.